The CFA batch mixing system includes buffer tanks, weighing tanks with load cells, automatic switching valves, PLC control and heating. Each batch of syrup is weighed before ingredients are added, which makes the formulation percentage a controlled quantity as opposed to an inferred quantity.
In inline mixing, the percentage is inferred. Precision there is influenced by several factors, including temperature, power supply, pump efficiency, pressure and recipe, because every one of those conditions changes syrup flow speed and CFA dosing speed. Inline mixing also does not give a means to determine how much CFA was added, and it cannot be stopped to perform another task on the line. Where dosing precision is a priority, we advise batch mixing.
Batch type mixing and inline mixing are not substitutable. With batch mixing, each ingredient is prepared by weight in order to ensure accuracy, so nothing else in the system affects the percentage. Where accurate dosing of ingredients is a requirement, we recommend batch type mixing.